滾輪送料機優(yōu)點(diǎn):
1. 生產(chǎn)性:可多工程連續加工。
2. 高速性:每分鐘可達600次。
3. 泛用性:無(wú)論材料之寬度與厚度,只需調整送料機去配合模具即可簡(jiǎn)單使用。
4. 專(zhuān)用性:可依客戶(hù)材料屬性(異型材,亮面電鍍板及各類(lèi)特殊材料)設計制造。
5. 構造簡(jiǎn)單經(jīng)濟實(shí)惠。
6. 故障率低,保養容易。
7. 沖床直接傳動(dòng),不耗電、氣能源,節能減碳效果佳。
Features:
1. High productivity: Suit mult-stage continuous product.
2. High speed: Reach 600SPM.
3. Universal usage: Easily adjust for different thickness and width.
4. Speciality: Special design for different material property(shapes,surfaces...etc.).
5. Practical and economical with simple mechanism.
6. High reliability with easy maintenance.
7. All power directly comes from press to save energy cost.
送料精度:
依回轉數及送料長(cháng)度而有所不同,一般其精度可在±0.05mm,(依機型精度有所不同),
若有導銷(xiāo)作定位時(shí),更可到達±0.01mm的精度。
型式:
1. 單式:適用于卷料(厚度0.15mm以上),單制品或連續沖制品時(shí)用之。
2. 復式:適用于卷料(厚度0.15mm以下),短尺寸材料、單制品或連續沖制品時(shí)用。
滾輪送料機的八大特點(diǎn):
1. 單向輪承
a. 嵌有超硬合金,并配合滾柱軸承,具耐磨性、安全性、精度高、壽命長(cháng)。
b. 齒輪經(jīng)過(guò)熱處理 HRC60°,再精密研磨、傳動(dòng)精度高。
2. 滾輪
a. 采用中空式、重量輕、回轉慣性小,可即時(shí)停止,確保送料精度。
b. 經(jīng)熱處理HRC60°鍍硬鉻再研磨,硬度高、耐磨性?xún)?yōu)、壽命長(cháng)。
3. 碟式剎車(chē)(一般剎車(chē)裝置)
采用高級離合器來(lái)令片兩面完全接觸,壽命長(cháng)、穩定性佳、精度高。
4. 逆向裝置
a. 構造和單向裝置一樣,能相當精確地控制下輪,長(cháng)時(shí)間使用亦不會(huì )使下輪有絲毫的
倒退現象,穩定性和精度相當高。
b. 不因為沖壓時(shí)所濺出的殘油,而使剎車(chē)失靈產(chǎn)生下輪倒轉,送距不準之現象。
c. 不易產(chǎn)生高熱。
d. 附有超硬合金和滾柱,不易磨損。
e. 動(dòng)作方式為滾柱作圓周運動(dòng),而不是如4根導柱的直線(xiàn)運動(dòng),因此不會(huì )有咬死的現象。
f . 磨擦力小,所需的傳動(dòng)扭力相對減少,傳動(dòng)機構較不易損壞。
g. 配有逆向裝置,可明顯提高送料速度。
h. 特殊結構,增加了使用壽命。
i . 所有機型均配有碟式剎車(chē)和逆向裝置之雙重定位剎車(chē)系統,可提升高速運轉的穩定性。
5. 沖網(wǎng)特性
a. 直接傳動(dòng)下滾輪,杜絕齒隙公差,確保送料定位精度。
b. 放大送距調整比例,最適用于短送距之產(chǎn)品沖制(如沖網(wǎng)、雨刷…等)。
6. 特殊滾輪
a. PU上滾輪:送料時(shí)不易壓傷材料。
b. 可調式滾輪:依料寬調整夾持料邊送料,不傷材料。
c. 各類(lèi)異型滾輪:如圓、扁線(xiàn)材,四方料…等異型材料。
7. 送距微調裝置
可縮短送距調整時(shí)間。
8. 多段式拉桿
拆換快速,送料線(xiàn)高調整方便,避免損傷設備。
Feed Accuracy:
Depends on feed length and speed of press, the general accuracy is within ±0.05mm.(varied model has varied
accuracy) And can be even better up to ±0.01mm when die have pilot pin to centralize material automatically.
Type:
1. Single Type: Good for coil material(Thickness above 0.15mm) for make single process or multi-process
product.
2. Double Type: Good for coil material(Thickness under 0.15mm) for make short pitch single process or multi-
process product.
Mechanism Features:
1. One way clutch
a. Made of tungsten carbide steel on the contacting surface to keep rigidity, precision and durability.
b. The gear is hardened to HRC 60°and ground to the best transmission accuracy.
2. Roller
a. High feed accuracy at exact positioning with hollow roller of less weight and lower inertia.
b. Hard chrome plated heat treated to HRC 60° and ground for the best rigidity and durability.
3. Disk Brake
Apply the best brake lining to have accuracy, durability, and rigidity.
4. The Anti-reversing Device
a. The structure is same as the one way clutch. It can precisely control the lower roller which will not reverse
even for long time used with highly stability and precision.
b. well protection and location to avoid the brake sliding to lost accuracy by wasted splash oil during running.
c. Smooth running to lowest operating heat.
d. Super hard alloy and rolling post have been used to extend using lifetime.
e. The action of the rolling posts is by circuiar movement, not like the four guided posts moving in straight line.
So it will not be stuck.
f . Less friction force to reduce the driving torsion to extend the transfer structure lifetime.
g. Equipped with anti-reversing device can upswing feed speed.
h. It's special structure increased using lifetime.
i . All models equipped with disk-brake and anti-reversing devices to become double location brake system.
It can upswing high speed stabilization.
5. Netting Property:
a. Directly transmit lower roller to avoid gear backlash to make sure feeding accuracy.
b. Amplify pitch adjust ratio to suit short pitch product like kinds nets and wipers.
6. Special Roller:
a. Polyurethane upper roller: Avoid roller mark scratch on material surface.
b. Adjustable rollers: Adjust rollers to suit different width material to feed by gripping mateial sides.
c. All shapes rollers: Can ODM all shapes material like round, rectangle…etc.
7. Fine Adjustment Device:
Used to shorten feed length adjusting time.
8. Staged Connecting Rod:
Used for quickly adjust material line height.
工作日9:00-21:00
節假日10:00-16:00